Custom Profile Conventional and BioPlastic Extrusions
BPS’s business model utilizes collaboration from all partners to establish the best design, material selection and process to produce the best and most cost-effective product. The model provides our customers the opportunity to create a design with help from all partners; raw material suppliers, equipment engineers and BPS’s staff.
With a complete understanding of our customer’s product needs, BPS and collaborative partners working together to select the appropriate material, critical design elements are defined and develop a cost-effective solution. When complete our customers receive unparalleled quality and support.
BPS Custom Extrusions specialize in manufacturing customer profiles in rigid, flexible, dual, and tri-durameter thermoplastic products. BioPlastic Solutions manufactures proprietary and custom profile extrusions for exterior and interior applications which include moldings, trims, seals, splines, channels, glazing boots, edgebanding, keder and more, using single, dual, and tri durameter materials.
From conceptual drawings to finished products, we listen to our clients and custom make plastic extrusions to fit their needs.
More about BioPlastic Solutions’ Extrusion Services
BPS brings experience and knowledge to meet customer expectations. BPS hold several patents and capable of extrude singular to multiple materials into your profile needs. Our manufacturing operates 24 hours per day for 4.5 days per week to meet our customer expectations but also meet our goal for employee work / family balance.
Our 6 extrusion lines can extrude profiles from small ¼” the largest we have produced of 13.5”. BPS looks to expand the lines to maintain our flexibility for small 1,200 to large 10,000,000 foot orders. BPS continues to expand our process capabilities and in-line services including:
- Coating or surface treatment
- Punch and cutting
- Tape application
Our quality is of the utmost importance. BPS customer’s need the confidence their production partner will provide the highest of quality. BPS recently acquired the state of art Keyence Digital Measurement System. This system reduces inspector errors while providing detail feedback for operators while collecting history for customers. From the Keyence, other QA lab testing equipment, Standard Operating Systems, on the line QA process control and Job Travelers BPS’s completes the process with final inspection to in sure the highest of quality.
Quality must not just be on the production line but within the fabric of the entire company. BPS’s newly implemented training process embraces quality from the start if you’re a new employee or the opportunity of education for advancement to all employees. Through this educational focus BPS will advances the Total Quality Management System and continuous improvement into the daily processes throughout our organization.
Many of the industries we serve all started from a similar basic point, a customer with a particular unique need need not being provided by larger extruders. BPS prides itself on reviewing extrusion opportunities of any size to determine true “win – win” value. Our market overview extends to many different industries where the OEM, small or large, require simple to complex services and now with BPS new locations extended services.
Markets served include but are not limited to:
- Building and Trade
- Display and Advertising
- Point of Purchases
- Other – if your profile doesn’t fit connect with a BPS associate to see how we can provide services to meet your needs.
Thermoplastic Extrusion Capabilities
BioPlastic Solutions has a state-of-the-art 3.5 Davis Standard single screw extrusion line with Baston calibration table, haul-off, and hot knife cutter. This line can meet the most demanding of extrusion requirements.
The newest addition in our line of equipment is a Pertici precision saw that allows to cut straight or miters while holding the length tolerance to +/- .005″.
Our mission is to form a lasting partnership with our valued customers by understanding their challenges and creating solutions that address their needs. For more than 20 years our team has been providing exceptional service to our regional, national, and international clients.